OM Titan™ Multi-Stage Chiller RENEWAL PARTS NEW RELEASE Form 160.72-RP1 (810) Titan™ Multistage Chiller With Retrofit Optiview Control Center Kit and Electro-Mechanical Starter FORM 160.72.RP1 (810) 2 JOHNSON CONTROLS This equipment is a relatively complicated apparatus. During installation, operation maintenance or service, individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and responsibility of operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in IMPORTANT! READ BEFORE PROCEEDING! GENERAL SAFETY GUIDELINES which it is situated, as well as severe personal injury or death to themselves and people at the site. This document is intended for use by owner-authorized operating/service personnel. It is expected that this individual posseses independent training that will enable them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood this document and any referenced materials. This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question. HIGH VOLTAGE Is used in the operation of this equipment. DEATH OR SERIOUS INJURY may result if personnel fail to observe safety precautions. Work on electronic equipment should not be undertaken unless the individual(s) have been trained in the proper maintenance of equipment and is (are) familiar with its potential hazards. Shut off power supply to the equipment before beginning work and follow lockout procedures. When working inside equipment with power off, take care to discharge every capacitor likely to hold dangerous potential. Be careful not to contact high voltage connections when installing or operating this equipment. External wiring, unless specified as an optional connection in the manufacturer’s product line, is not to be connected inside the OptiView cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micropanel. All wiring must be in accordance with Johnson Controls’ published specifications and must be performed only by a qualified electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturer’s warranty and cause serious damage to property or personal injury. JOHNSON CONTROLS 3 FORM 160.72.RP1 (810) CHANGEABILITY OF THIS DOCUMENT In complying with Johnson Controls’ policy for continuous product improvement, the information contained in this document is subject to change without notice. While Johnson Controls makes no commitment to update or provide current information automatically to the manual owner, that information, if applicable, can be obtained by contacting the nearest Johnson Controls Service office. Operating/service personnel maintains the responsibility of the applicability of these documents to the competitive equipment the kit is installed on. If there is any question regarding the applicability of these documents, the technician should verify whether the equipment has been modified and if current literature is available with the owner of the equipment prior to performing any work on the chiller. Manual Description Form Number Service Instructions for YORK Titan Multi-Stage Chiller with OptiView Retrofit Controls 160.72-M1 Operating Instructions for YORK Titan Multi-Stage Chiller with OptiView Retrofit Controls 160.72-O1 ASSOCIATED LITERATURE NOMENCLATURE Nominal Tonnage Open Drive Multi-Stage Centrifugal Compressor O M 3000 FORM 160.72.RP1 (810) 4 JOHNSON CONTROLS This Page Intentionally Left Blank JOHNSON CONTROLS 5 FORM 160.72.RP1 (810) LIST OF TABLES LIST OF FIGURES Figure 1 - Front of Graphic Control Center ............................................................................................................9 Figure 2 - Inside - Back Plate ...............................................................................................................................10 Figure 3 - Inside Back Plate Wiring ...................................................................................................................... 11 Figure 4 - Inside Left Panel ..................................................................................................................................12 Figure 5 - Inside Right Panel................................................................................................................................12 Figure 6 - Inside Door ..........................................................................................................................................13 Figure 7 - Inside Door Assembly ..........................................................................................................................13 Table 1 - OptiView Control Center Parts ................................................................................................................6 Table 2 - SI Metric Conversion .............................................................................................................................15 FORM 160.72.RP1 (810) 6 JOHNSON CONTROLS Table 1 - OptiView Control Center Parts Item Description Part No. quantity figure 2 Kit I/O Digital Control Broad 371 05583 000 1 4 3 Control Analog I/O Frick 031 02472 000 3 2 5 Mount Cable Strap White Adh 025 25155 000 25 2 6 Clamp, Ribbon Cable 025 25156 000 6 2 7 Clamp, Ribbon Cable 025 29103 000 6 2, 4 8 Housing Connr Electrical Plug 025 21417 000 1 2 9 Control I/O Board 031 01743 001 1 3 10 Microprocessor Board 031 02430 001 1 1 11 Ribbon Cable Panel 031 01799 000 1 5 13 Power Supply 025 34111 000 2 5 15 Din Rail, Mtg, 35 X 7.5 Mm, 2m Lg 025 29167 000 2 7 16 Switch, Keypad OptiView Panel 024 30994 000 1 7 17 Jumper Bar Assy 2 Pole 025 41864 000 5 4 19 Socket Relay 024 31713 000 1 7 20 Fuse Cartridge Ty 5 Amp 025 14019 000 2 3, 7 21 Cont Soc Wire Range 20-14 025 22215 000 4 2 22 Housing, Sl-156 5 Circuit 025 34503 000 2 3, 7 23 Term Pin High Force 24-18 025 25157 000 21 7 24 Switch, Selector 3 Position 024 30931 000 1 7 25 Kit, Display Panel 331 01771 000 1 26 Buss Bar Ground Panel 025 34122 000 1 3, 7 27 Gasket 1/16 X 1/2 Neoprene 071 05170 000 1 4 28 Relay Power 024 24965 000 1 4 30 Housing, Connr Plug Mini 2 Ckt Nat 025 29130 000 1 5 31 Duct Wire 025 34364 024 20 ft 5 32 Ribbon Cable Panel 031 02015 000 1 5 34 Ribbon Cable Panel 031 01779 000 1 2, 4 35 Contact Socket Mini Universal 025 28386 000 47 2, 4 36 Label Warning 035 03908 000 1 2 37 Duct Wire 025 34364 014 14 ft 4 38 Cover Wire Duct 025 34364 001 14 ft 4 39 Block Cont For 2 & 3 Position 024 30932 000 2 2 41 Cover Wire Duct 025 34364 002 20 ft 2 42 Housing Connr Plug Mini 24 Ckt Wht 025 34533 000 1 2, 4, 5 43 Block, Contact, 1 NC 024 36125 000 1 2, 4, 5 44 Block, Contact, 1 ND 024 36126 000 1 4 45 Relay Socket 024 31771 000 2 2, 5 46 Relay Timing Td Off 1 To 30 Sec 024 34896 000 2 2 47 Housing Connr Soc Comm 2 Ckt Nat 025 19667 000 1 4 48 Screw/Washer Assy (Sems) 021 18604 000 3 3 49 Cont Soc Awg Wire Size 20 025 19674 000 2 3 JOHNSON CONTROLS 7 FORM 160.72.RP1 (810) TABLE 1 - OptiView Control Center Parts (Cont'd) ITEM DESCRIPTION PART NO. quantity figure 50 Contactor Elec 25 Amp 024 36743 000 3 5 52 Nut Hex #10-24 021 19622 000 12 4 53 Lockwasher Thin Extnl #10: 021 01136 000 12 4 54 Switch, Push-Pull 024 36124 000 1 2 57 Screw Tap Thd Cut Ty F 021 30766 000 2 59 Screw Tap Thd Form Type B 021 14786 000 8 61 Screw Tap Thd Cut Ty F 021 13726 000 1 62 Washer Plain Type B .203 Id X 021 19175 000 4 63 Spacer, Plastic, 3/8 Od X 1 021 19173 000 4 64 Nut/Washer Assy (Keps) 021 19174 000 4 65 Terminal Block, Plugable 6 Pos 025 37816 000 42 67 Terminal Block, Plugable 8 Pos 025 37816 001 6 69 E-Link Optiview/Latitude Panel 025 43894 000 1 70 Lockwasher Thin Int #8: 021 01133 000 3 71 Block Fuse 025 41970 000 8 72 Block Term Partition Plate 025 39643 000 2 73 Housing Connr Plug Mini 16 Ckt Wht 025 34143 000 4 74 Surge Suppressor 031 00808 000 6 75 Bag Cloth 4 Wide X 5-1/2 030 08277 000 1 76 Housing, Sl-156 13 Circuit 025 34504 000 2 77 E-Link W/Serial Ports 025 43893 000 1 78 Fuse, Cartridge 5 Amp, 025 15759 000 5 79 Fuse, Cartridge 4 Amp, 025 34566 000 3 81 Dwg-Panel Adapter Mounting 077 30823 000 1 82 Housing Connr Plug Mini 8 Ckt Wht 025 34144 000 1 83 Contact, Socket, Mini- 025 34145 000 5 84 Housing Connr Plug Mini 20 Ckt Wht 025 34116 000 1 85 Dwg-Panel, Back Panel 077 30824 000 1 87 Feed thru Terminal 025 39641 000 105 88 Block Term End Blk 025 39642 000 20 89 Block Term End Plate 025 39644 000 7 91 Nut Expansion 021 14661 000 52 92 Screw Tap Thd Form Ty B #8 -32 x 1/4 021 14667 000 52 93 2 teir Feed thru Terminal 025 41862 000 50 94 Block Term End Plate 025 41863 000 3 95 Block Term Self Grounding 025 39651 000 17 97 Jumper Bar Assy 10 Pole 025 39974 000 2 98 Jumper Bar Assy 4 Pole 025 41865 000 10 99 Control Current Cm-2 031 00947 000 1 100 Diode, Bridge 031 02882 000 1 101 Wiring Resistor Assy 575 00364 001 1 FORM 160.72.RP1 (810) 8 JOHNSON CONTROLS TABLE 1 - OptiView Control Center Parts (Cont'd) ITEM DESCRIPTION PART NO. quantity figure 102 Dwg-Diag Wiring Om Optiview 077 30454 000 1 103 Fuse Cartridge Ty 15 Amp 025 14384 000 2 106 Jumper Bar Assy 3 Pole 025 39664 000 1 107 Kit, Current Transformer, Yk 375 17422 707 1 108 Wire Elec 18 Awg Black 025 08913 000 150 ft 109 Wire Elec 18 Awg Grn/Yel Per 025 34025 000 25 ft 110 Wire Elec 18 Awg White 025 12729 000 50 ft 111 Wire Elec 14 Awg Black 025 08897 000 20 ft 112 Wire 2-Condtr W/Foil Shield 025 28701 002 25 ft 113 Wire Elec 18 Awg Red Per Aso 025 34017 000 25 ft 114 Wire Elec 18 Awg Lt Blue 025 34021 000 25 ft JOHNSON CONTROLS 9 FORM 160.72.RP1 (810) Figure 1 - Front of Graphic Control Center 1 2 3 4 5 6 7 8 9 0 + - R OPTIVIEW CONTROL CENTER STOP EMERGENCY 10 29 LD09769 FORM 160.72.RP1 (810) 10 JOHNSON CONTROLS Figure 2 - Inside - Back Plate LD09770 5 4 15 16 24 25 53 1111 L L L 2 222 3 3 4 15 16 24 25 53 1111 L L L 2 222 3 5 COM 120V 24V A2 2T1 4 14 T2 6 NO 22 NC T3 A1 3 13 1L1 NO 21 NC L2 5 L3 RH2B -U AC24V RH2B -U AC24V 17 10 14 17 10 14 36 34 35 7 54 55 8 56 42 46 45 42 43 12 18 39 40 41 21 4 6 5 JOHNSON CONTROLS 11 FORM 160.72.RP1 (810) LD09771 Figure 3 - Inside Back Plate Wiring CENTERLINE OF DIN RAIL RH2B -U AC24V CENTERLINE OF DIN RAIL RH2B -U AC24V A2 6-32 2T1 4 14 T2 6 NO 22 NC T3 A1 CENTER LINE DINRAIL LC1-D32 3 13 1L1 6-32 NO 21 NC L2 5 L3 8-32 30311R 8-32 8-32 025-30889-000 COM 120V 24V 17 10 14 5 3 4 15 16 17 10 14 5 3 4 15 16 24 25 53 1 1 1 1 L L L 24 25 53 1 1 1 1 L L L 2 2 2 2 2 2 2 2 9 48 49 22 26 20 FORM 160.72.RP1 (810) 12 JOHNSON CONTROLS LD09772 Figure 4 - Inside Left Panel 42 43 44 51 52 53 47 27 37 38 34 35 7 28 2 17 11 13 50 32 50 42 43 45 1 30 31 Figure 5 - Inside Right Panel LD09773 JOHNSON CONTROLS 13 FORM 160.72.RP1 (810) WARNING 14 Figure 6 - Inside Door LD09774 Figure 7 - Inside Door Assembly LD09775 15 29 23 24 22 19 26 16 20 FORM 160.72.RP1 (810) 14 JOHNSON CONTROLS notes JOHNSON CONTROLS 15 FORM 160.72.RP1 (810) The following factors can be used to convert from English to the most common SI Metric values. Temperature To convert degrees Fahrenheit (°F) to degrees Celsius (°C), subtract 32° and multiply by 5/9 or 0.5556. Example: (45.0°F - 32°) x 0.5556 = 27.2°C To convert a temperature range (i.e., a range of 10°F) from Fahrenheit to Celsius, multiply by 5/9 or 0.5556. Example: 10.0°F range x 0.5556 = 5.6 °C range Table 2 - SI Metric Conversion Measurement Multiply English Unit By Factor To Obtain Metric Unit Capacity Tons Refrigerant Effect (ton) 3.516 Kilowatts (kW) Power Horsepower 0.7457 Kilowatts (kW) Flow Rate Gallons / Minute (gpm) 0.0631 Liters / Second (l/s) Length Feet (ft) 304.8 Meters (m) Inches (in) 25.4 Millimeters (mm) Weight Pounds (lbs) 0.4538 Kilograms (kg) Velocity Feet / Second (fps) 0.3048 Meters / Second (m/s) Pressure Drop Feet of Water (ft) 2.989 Kilopascals (kPa) Pounds / Square Inch (psi) 6.895 Kilopascals (kPa) Tele. 800-861-1001 www.york.com P.O. Box 1592, York, Pennsylvania USA 17405-1592 Subject to change without notice. Printed in USA Copyright © by Johnson Controls 2010 ALL RIGHTS RESERVED Form 160.72-RP1 (810) New Release2 Kit I/O Digital Control Broad 371 05583 000 1 4 3 Control Analog I/O Frick 031 02472 000 3 2 5 Mount Cable Strap White Adh 025 25155 000 25 2 6 Clamp, Ribbon Cable 025 25156 000 6 2 7 Clamp, Ribbon Cable 025 29103 000 6 2, 4 8 Housing Connr Electrical Plug 025 21417 000 1 2 9 Control I/O Board 031 01743 001 1 3 10 Microprocessor Board 031 02430 001 1 1 11 Ribbon Cable Panel 031 01799 000 1 5 13 Power Supply 025 34111 000 2 5 15 Din Rail, Mtg, 35 X 7.5 Mm, 2m Lg 025 29167 000 2 7 16 Switch, Keypad OptiView Panel 024 30994 000 1 7 17 Jumper Bar Assy 2 Pole 025 41864 000 5 4 19 Socket Relay 024 31713 000 1 7 20 Fuse Cartridge Ty 5 Amp 025 14019 000 2 3, 7 21 Cont Soc Wire Range 20-14 025 22215 000 4 2 22 Housing, Sl-156 5 Circuit 025 34503 000 2 3, 7 23 Term Pin High Force 24-18 025 25157 000 21 7 24 Switch, Selector 3 Position 024 30931 000 1 7 25 Kit, Display Panel 331 01771 000 1 26 Buss Bar Ground Panel 025 34122 000 1 3, 7 27 Gasket 1/16 X 1/2 Neoprene 071 05170 000 1 4 28 Relay Power 024 24965 000 1 4 30 Housing, Connr Plug Mini 2 Ckt Nat 025 29130 000 1 5 31 Duct Wire 025 34364 024 20 ft 5 32 Ribbon Cable Panel 031 02015 000 1 5 34 Ribbon Cable Panel 031 01779 000 1 2, 4 35 Contact Socket Mini Universal 025 28386 000 47 2, 4 36 Label Warning 035 03908 000 1 2 37 Duct Wire 025 34364 014 14 ft 4 38 Cover Wire Duct 025 34364 001 14 ft 4 39 Block Cont For 2 & 3 Position 024 30932 000 2 2 41 Cover Wire Duct 025 34364 002 20 ft 2 42 Housing Connr Plug Mini 24 Ckt Wht 025 34533 000 1 2, 4, 5 43 Block, Contact, 1 NC 024 36125 000 1 2, 4, 5 44 Block, Contact, 1 ND 024 36126 000 1 4 45 Relay Socket 024 31771 000 2 2, 5 46 Relay Timing Td Off 1 To 30 Sec 024 34896 000 2 2 47 Housing Connr Soc Comm 2 Ckt Nat 025 19667 000 1 4 48 Screw/Washer Assy (Sems) 021 18604 000 3 3 49 Cont Soc Awg Wire Size 20 025 19674 000 2 3 JOHNSON CONTROLS 7 FORM 160.72.RP1 (810) TABLE 1 - OptiView Control Center Parts (Cont'd) ITEM DESCRIPTION PART NO. quantity figure 50 Contactor Elec 25 Amp 024 36743 000 3 5 52 Nut Hex #10-24 021 19622 000 12 4 53 Lockwasher Thin Extnl #10: 021 01136 000 12 4 54 Switch, Push-Pull 024 36124 000 1 2 57 Screw Tap Thd Cut Ty F 021 30766 000 2 59 Screw Tap Thd Form Type B 021 14786 000 8 61 Screw Tap Thd Cut Ty F 021 13726 000 1 62 Washer Plain Type B .203 Id X 021 19175 000 4 63 Spacer, Plastic, 3/8 Od X 1 021 19173 000 4 64 Nut/Washer Assy (Keps) 021 19174 000 4 65 Terminal Block, Plugable 6 Pos 025 37816 000 42 67 Terminal Block, Plugable 8 Pos 025 37816 001 6 69 E-Link Optiview/Latitude Panel 025 43894 000 1 70 Lockwasher Thin Int #8: 021 01133 000 3 71 Block Fuse 025 41970 000 8 72 Block Term Partition Plate 025 39643 000 2 73 Housing Connr Plug Mini 16 Ckt Wht 025 34143 000 4 74 Surge Suppressor 031 00808 000 6 75 Bag Cloth 4 Wide X 5-1/2 030 08277 000 1 76 Housing, Sl-156 13 Circuit 025 34504 000 2 77 E-Link W/Serial Ports 025 43893 000 1 78 Fuse, Cartridge 5 Amp, 025 15759 000 5 79 Fuse, Cartridge 4 Amp, 025 34566 000 3 81 Dwg-Panel Adapter Mounting 077 30823 000 1 82 Housing Connr Plug Mini 8 Ckt Wht 025 34144 000 1 83 Contact, Socket, Mini- 025 34145 000 5 84 Housing Connr Plug Mini 20 Ckt Wht 025 34116 000 1 85 Dwg-Panel, Back Panel 077 30824 000 1 87 Feed thru Terminal 025 39641 000 105 88 Block Term End Blk 025 39642 000 20 89 Block Term End Plate 025 39644 000 7 91 Nut Expansion 021 14661 000 52 92 Screw Tap Thd Form Ty B #8 -32 x 1/4 021 14667 000 52 93 2 teir Feed thru Terminal 025 41862 000 50 94 Block Term End Plate 025 41863 000 3 95 Block Term Self Grounding 025 39651 000 17 97 Jumper Bar Assy 10 Pole 025 39974 000 2 98 Jumper Bar Assy 4 Pole 025 41865 000 10 99 Control Current Cm-2 031 00947 000 1 100 Diode, Bridge 031 02882 000 1 101 Wiring Resistor Assy 575 00364 001 1 FORM 160.72.RP1 (810) 8 JOHNSON CONTROLS TABLE 1 - OptiView Control Center Parts (Cont'd) ITEM DESCRIPTION PART NO. quantity figure 102 Dwg-Diag Wiring Om Optiview 077 30454 000 1 103 Fuse Cartridge Ty 15 Amp 025 14384 000 2 106 Jumper Bar Assy 3 Pole 025 39664 000 1 107 Kit, Current Transformer, Yk 375 17422 707 1 108 Wire Elec 18 Awg Black 025 08913 000 150 ft 109 Wire Elec 18 Awg Grn/Yel Per 025 34025 000 25 ft 110 Wire Elec 18 Awg White 025 12729 000 50 ft 111 Wire Elec 14 Awg Black 025 08897 000 20 ft 112 Wire 2-Condtr W/Foil Shield 025 28701 002 25 ft 113 Wire Elec 18 Awg Red Per Aso 025 34017 000 25 ft 114 Wire Elec 18 Awg Lt Blue 025 34021 000 25 ft JOHNSON CONTROLS 9 FORM 160.72.RP1 (810) Figure 1 - Front of Graphic Control Center 1 2 3 4 5 6 7 8 9 0 + - R OPTIVIEW CONTROL CENTER STOP EMERGENCY 10 29 LD09769 FORM 160.72.RP1 (810) 10 JOHNSON CONTROLS Figure 2 - Inside - Back Plate LD09770 5 4 15 16 24 25 53 1111 L L L 2 222 3 3 4 15 16 24 25 53 1111 L L L 2 222 3 5 COM 120V 24V A2 2T1 4 14 T2 6 NO 22 NC T3 A1 3 13 1L1 NO 21 NC L2 5 L3 RH2B -U AC24V RH2B -U AC24V 17 10 14 17 10 14 36 34 35 7 54 55 8 56 42 46 45 42 43 12 18 39 40 41 21 4 6 5 JOHNSON CONTROLS 11 FORM 160.72.RP1 (810) LD09771 Figure 3 - Inside Back Plate Wiring CENTERLINE OF DIN RAIL RH2B -U AC24V CENTERLINE OF DIN RAIL RH2B -U AC24V A2 6-32 2T1 4 14 T2 6 NO 22 NC T3 A1 CENTER LINE DINRAIL LC1-D32 3 13 1L1 6-32 NO 21 NC L2 5 L3 8-32 30311R 8-32 8-32 025-30889-000 COM 120V 24V 17 10 14 5 3 4 15 16 17 10 14 5 3 4 15 16 24 25 53 1 1 1 1 L L L 24 25 53 1 1 1 1 L L L 2 2 2 2